Ensure complete and effective LS production

MES for Life Science Industry

MePIS LS MES is Manufacturing Execution System (MES) software specifically tailored to the requirements of the life science industry. In addition to all the standard MES functionalities, it provides the specific functionalities vital for life science production (e.g. full MBR/EBR functionality).

  • Fully modular design
    • Granulated functionality
    • Flexible module combinations (from workflow enhanced machine reporting tool to light MES to all inclusive MES)
  • Possible customizations without influencing core module functionality
  • APIs for seamless access to the data
  • Comprehensive integrations with the shop floor (using MePIS RM and MePIS PDM modules)
  • Truly human centric and process centric MES. Balance between functionality and user friendliness.
  • Native Web application
  • Designed for easy upgrade with AI functionalities
  • No legacy burden
  • Based on 30+ years of experience in life science industry

Enabling different functional scenarios thanks to modular design

Seamlessly integrated with shopfloor, ERP and other IT systems

Pursuing minimal manual data entries

Supporting automatic batch release

Developed exclusively for life science industry

Enabling different functional scenarios thanks to modular design

Seamlessly integrated with shopfloor, ERP and other IT systems

Pursuing minimal manual data entries

Supporting automatic batch release

Developed exclusively for life science industry

Functional modules

Comprehensive integration with ERP

Extensive data exchange with ERP including master data synchronization allows harmonized data management across enterprise for seamless process digitalization and integration.

Production/Work Order Management

Manages the creation, scheduling, and execution of production orders. It tracks the status of each order, from raw material consumption to finished product, often integrating with ERP systems.

Electronic Batch Record (EBR)

Powerful Workflow Execution Engine guides operators through production steps, captures real-time data, ensures adherence to recipes and procedures, and provides an auditable, compliant record of every manufacturing batch.

Equipment Management

Tracks and manages the availability, status, and utilization of production equipment. Manages the operational status, maintenance schedules, and calibration records of manufacturing equipment.

Material Flow Control - Traceability & Genealogy

Provides end-to-end traceability of all raw materials, intermediates, and finished products.

Master Batch Record (MBR)

Comprehensive MBR development and life cycle management tool featuring intuitive graphical development environment and predefined libraries for different processes.

Weigh & Dispense

Guides and records the accurate weighing and dispensing of materials according to the batch record, ensuring quality and traceability of components.

Deviation & Event Management

Facilitates the recording, investigation, and resolution of deviations, alarms, and unexpected events during production.

Inventory and production warehouse management

Manages the storage and movement of materials and products within the warehouse, including location tracking and inventory accuracy.

Planning/Scheduling assistant

Enables microplanning and scheduling of work orders supporting manual and automatic scheduling, automatic work order reassigning, and dynamic calculations of end times and required resources.

Electronic logbook

Provides a digital logbook with chronological event recording featuring all functionalities required by regulated industry, entirely replacing paper- based records in production.

Quality Management (QMS Integration)

Integrates quality control processes directly into the manufacturing workflow.

Connection with shop-floor equipment

Connects with manufacturing equipment and gathers real-time and report data from various sources on the shopfloor, enabling better control and monitoring.

Connection with other IT systems

Connects with IT systems like LIMS to ensure seamless flow of quality testing data into the batch record.

Reporting & Analytics

Comprehensive data model and APIs enable seamless integration with external reporting and analysis tools.

State of the art development

Extensive data exchange with ERP including master data synchronization allows harmonized data management across enterprise for seamless process digitalization and integration.

Manages the creation, scheduling, and execution of production orders. It tracks the status of each order, from raw material consumption to finished product, often integrating with ERP systems.

Powerful Workflow Execution Engine guides operators through production steps, captures real-time data, ensures adherence to recipes and procedures, and provides an auditable, compliant record of every manufacturing batch.

Tracks and manages the availability, status, and utilization of production equipment. Manages the operational status, maintenance schedules, and calibration records of manufacturing equipment.

Provides end-to-end traceability of all raw materials, intermediates, and finished products.

Comprehensive MBR development and life cycle management tool featuring intuitive graphical development environment and predefined libraries for different processes.

Guides and records the accurate weighing and dispensing of materials according to the batch record, ensuring quality and traceability of components.

Facilitates the recording, investigation, and resolution of deviations, alarms, and unexpected events during production.

Manages the storage and movement of materials and products within the warehouse, including location tracking and inventory accuracy.

Enables microplanning and scheduling of work orders supporting manual and automatic scheduling, automatic work order reassigning, and dynamic calculations of end times and required resources.

Provides a digital logbook with chronological event recording featuring all functionalities required by regulated industry, entirely replacing paper- based records in production.

Integrates quality control processes directly into the manufacturing workflow.

Connects with manufacturing equipment and gathers real-time and report data from various sources on the shopfloor, enabling better control and monitoring.

Connects with IT systems like LIMS to ensure seamless flow of quality testing data into the batch record.

Comprehensive data model and APIs enable seamless integration with external reporting and analysis tools.

State of the art development and architectural principles

  • 100% web applications
  • Responsive design and applications which run on any device
  • Customer centric design for optimal user experience
  • Fast responsiveness and excellent system performance
  • Seamless integration with other systems
  • Independent module development and inclusion in the existing applications
  • Possibility of customization without changing the core code/functionality
  • Integration of multiple modules to the same “production model”
  • Foundation for implementation of new technologies in the future (e.g. Augmented Reality)

Why implement MES solution with Metronik

  • Wide spectrum of proven digital and process control solutions
  • High-quality services
  • Large engineering team (180+ employees/ 120+ eng.)
  • Excellent credit rating and long-term stability
  • Life-science domain expertise and focus – GMP expertise, focused solutions and team
  • Agility and progressiveness
  • Flexibility and possibilities for handling site/customer specifics in sustainable way
  • Focus on long term partnership for successful digitalization
  • High ROI and optimal TCO
  • Committment to successful delivery

Different scenarios for implementation

Different scenarios for implementation

References

Batavia biomanufacturing, Belupo, JGL, Krka, Lek/Sandoz, Marifarm, Stada

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